ACP foam core panels manufacturer in China

Combining aluminum composite panels (ACP) with a foam core provides additional thermal, acoustic and structural support while maintaining the lightweight characteristics of ACP. Aluminum foam core panels are frequently used in construction and vehicles because of their unique properties and benefits.

Basic Specifications

  • Cladding material: ACP panels.
  • Core material: XPS/PET/PVC/PU Foam Board.
  • Max length: 12m.
  • Max width: 2.4m.
  • Total Thickness: 10~80mm (or customized)
  • Surface color: RAL color.
  • Surface treatment: Fluorocarbon paint.
  • Aluminum sheet thickness: 0.20~4.0mm.
  • Aluminum grade: 3000, 5000 series.
  • Fire rating: B1.
  • ACP Panels

ACP (Aluminum Composite Panel) panels, sometimes referred to as sandwich panels, are a type of building material commonly used for architectural cladding, signage, and other applications. They consist of two thin aluminum sheets bonded to a core material, which is often made of polyethylene (PE), fire-resistant mineral-filled core (FR), or a combination of materials. The purpose of using a core material is to provide structural stability and insulation while maintaining a lightweight construction.

  • Foam Core

The foam layer is usually made of PET (polyethylene terephthalate), PU (polyurethane), PVC (polyvinyl chloride), XPS (extruded polystyrene) and other materials, which are sandwiched between ACP facing materials between. They are closely combined with the ACP board by adhesive.

Performance Parameters (Reference)

Skin Thicknessmm4.0
Core Thickness (PET Foam Core)mm9
Areal WeightKg/m²0.74
Flexural Strength (Max Load: 2770.659N, Sample Size: 300x100x17mm)MPa13.59
Compression Strength (Max Load: 2770.659N, Sample Size: 60x60x17mm)MPa1.515
Note:The above values are average values obtained by the laboratory and are for reference only. Actual performance figures vary based on materials, specifications and craftsmanships.

Here are Some Advantages of ACP Foam Core Panels

  • Insulation
    The foam core provides thermal insulation properties, helping to regulate indoor temperatures and reduce energy consumption for heating or cooling.
  • Soundproofing
    The foam core can absorb sound waves and reduce noise transmission, making it suitable for applications where acoustic control is important, such as in theaters, recording studios, or quiet office spaces.
  • Lightweight
    Despite the added foam core, these panels remain lightweight compared to solid materials like solid metal or wood, making them easier to handle and install.
  • Structural Support
    The foam core can contribute to the overall strength and rigidity of the panel, allowing for larger panel sizes without excessive weight.
  • Versatility
    It can be used for both exterior and interior applications, including wall cladding, roofing, partitions, ceilings, and decorative elements.
  • Aesthetic Options
    These panels often feature the same aesthetic options as regular ACP panels, such as various colors, finishes, and textures. This allows for creative and visually appealing designs.
  • Ease of Installation
    ACP foam core panels can be cut, drilled, and shaped easily, simplifying the installation process. They may also offer options for different mounting systems.
  • Weather Resistance
    Like standard ACP panels, it is designed to withstand weather conditions, including rain, UV radiation, and temperature fluctuations.

Application fields of ACP Foam Core Panels

Application fields of ACP Foam Core Panels

ACP foam core panels are used in various fields due to their combination of light weight, durability and insulating properties. Here are some common application areas for it:

  • Building Facades
    ACP foam core panels are often used as cladding materials for building exteriors. They provide an attractive and modern appearance while offering insulation and structural support. The lightweight nature of these panels also makes installation easier.
  • Interior Walls and Partitions
    These panels can be used for interior walls and partitions, adding aesthetic appeal and insulation to indoor spaces. They are particularly useful in commercial spaces like offices, shopping malls, and airports.
  • Signage and Branding
    It is used to create durable and visually appealing signage for businesses and public spaces. The panels can be easily customized with graphics, logos, and information.
  • Transportation
    In the transportation industry, It is employed for constructing lightweight and energy-efficient interiors of vehicles such as buses, trucks, RVs, trains, and airplanes. The insulation properties of the foam core contribute to better temperature regulation.
  • Furniture and Displays
    These panels are utilized to create innovative and modern furniture pieces, exhibition displays, and retail fixtures. Their versatility in design and lightweight construction make them suitable for such applications.
  • Ceilings
    ACP foam core panels can be used to create decorative and functional suspended ceilings in commercial spaces. They can hide structural elements and provide acoustic insulation.
  • Roofing
    In some cases, ACP foam core panels can be used as roofing material, providing both insulation and weather resistance.
  • Partition Systems
    ACP foam core panels are employed in creating modular partition systems in offices and other spaces. These systems can be easily assembled and disassembled for flexible workspace arrangements.
  • Retail and Commercial Interiors
    Retail stores often use it for interior design elements such as wall coverings, display shelves, and decorative elements.
  • Exterior Cladding for Industrial Buildings
    It is used for cladding warehouses, factories, and industrial buildings due to their durability and resistance to environmental factors.
  • Healthcare Facilities
    It can be used in healthcare settings for hygienic wall coverings that are easy to clean and maintain.
  • Educational Institutions
    Schools and universities might use it for various purposes, including interior design, bulletin boards, and architectural features.