Basic Specifications
- Total Thickness: 22.0mm. (Customized: 10~120mm).
- Length: ≤12m.
- Width: ≤3.2m.
- Top Layer: 2.0mm wood grain vinyl leather. (FRP sheets can be attached.)
- Core Layer: 100kg/m³ PET foam. (Customized: 60~300kg/m³)
- Buttom Layer: 2.0mm FRP sheet. (Customized: 0.7~5.0mm)
- Application: RV flooring.
Description
TOPOLO specializes in the research and manufacturing of lightweight composite materials, providing high-performance composite flooring solutions for caravans, travel trailers, motorhomes, and various recreational vehicle projects. We offer integrated services from material selection and structural design to sheet processing, tailored to the structural design, load-bearing requirements, operating environment, and budget of different vehicle models.
Structural Diagram
- Vinyl leather replaces solid wood flooring, which is very cost-effective in terms of economic benefits, and its performance is not inferior to the former. Vinyl leather is waterproof, it is more durable than wood flooring, it not only has realistic wood grain, but also has a variety of options, and various wood grain effects can be customized.
- PET foam board has high density and strength, so compared to other foam cores (such as XPS foam), PET foam core flooring can be made thinner. And PET foam does not absorb water and can effectively isolate external rain and humid weather.
Product Advantages
- Waterproof, moisture-proof, and insect-proof
The vinyl leather surface has excellent water-resistant properties, effectively reducing moisture penetration. The PET foam core is not easily absorbent and will not rot or be infested by insects due to prolonged moisture, unlike traditional wood cores. This makes it more suitable for RV floors that face long-term exposure to moisture, rain, and outdoor environments.
- Strong and durable, not easily deformed
The sandwich structure effectively improves the overall rigidity and load-bearing capacity of the panel, maintaining good structural stability under conditions such as daily walking, furniture installation, and vehicle vibration. Compared to traditional wood flooring, the PET foam sandwich structure has better moisture resistance, reducing expansion, deformation, and rot caused by moisture absorption.
- Lightweight and pressure-resistant, reducing vehicle weight
PET foam has low density and good specific strength, reducing floor weight while providing structural support. For travel trailers and caravans, lightweight floors reduce the overall vehicle weight, providing more effective load space for occupants, furniture, equipment, and luggage.
- High cost-effectiveness
Using PET foam as the core material achieves a good balance between lightweight design, structural performance, and manufacturing cost. Compared to some traditional heavy-duty floor structures, this sandwich panel reduces material usage and overall weight, and is suitable for mass production, providing RV manufacturers with a commercially viable flooring solution.
- Easy to process and install
The panels can be customized to the RV chassis and floor layout, and can be processed using conventional methods such as cutting, drilling, and milling, facilitating the installation of door sills, furniture fasteners, piping, and other interior components. Furthermore, the panels can be prefabricated to different sizes and shapes to meet customer needs, helping to improve the assembly efficiency of the RV body.
Diverse Realistic Wood Grain Effects
The surface can be customized with different colors, textures, and wood-grain patterns to match various interior design styles. This provides the visual appeal of wood flooring while offering the benefits of lightweight construction, water resistance, and durability. A wide range of surface finishes allows the flooring to meet the design and personalization requirements of different camping trailers, RVs, and recreational vehicles.